Honeycomb Cell Structures Formed in Drop-Casting CNT Films for Highly Efficient Solar Absorber Applications

This study investigates the process of using multi-walled carbon nanotube (MWCNT) coatings to enhance lamp heating temperatures for solar thermal absorption applications. The primary focus is studying the effects of the self-organized honeycomb structures of CNTs formed on silicon substrates on different cell area ratios (CARs). The drop-casting process was used to develop honeycomb-structured MWCNT-coated absorbers with varying CAR values ranging from ~60% to 17%. The optical properties were investigated within the visible (400–800 nm) and near-infrared (934–1651 nm) wavelength ranges. Although fully coated MWCNT absorbers showed the lowest reflectance, honeycomb structures with a ~17% CAR achieved high-temperature absorption. These structures maintained 8.4% reflectance at 550 nm, but their infrared reflection dramatically increased to 80.5% at 1321 nm. The solar thermal performance was assessed throughout a range of irradiance intensities, from 0.04 W/cm2 to 0.39 W/cm2. The honeycomb structure with a ~17% CAR value consistently performed better than the other structures by reaching the highest absorption temperatures (ranging from 52.5 °C to 285.5 °C) across all measured intensities. A direct correlation was observed between the reflection ratio (visible: 550 nm/infrared: 1321 nm) and the temperature absorption efficiency, where lower reflection ratios were associated with higher temperature absorption. This study highlights the significant potential for the large-scale production of cost-effective solar thermal absorbers through the application of optimized honeycomb-structured absorbers coated with MWCNTs. These contributions enhance solar energy efficiency for applications in water heating and purification, thereby promoting sustainable development.