Influence of secondary phases and Ni doping on the dielectric properties of Cu1-xNixMoO4 ceramics sintered at ultra-low temperature
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Ultralow-temperature sintered ceramics (ULTCCs) are attracting increasing attention due to their excellent dielectric properties, low processing temperatures, and unique microstructures that enable low dielectric loss in high-frequency applications. In this work, the dielectric behavior of Cu 1-x Ni x MoO 4 (CNMO, x = 0.02-0.11) ceramics was systematically investigated, with emphasis on the role of secondary phases. X-ray diffraction revealed that samples with x = 0.02 and 0.08 were dominated by the CuMoO 4 phase, while Cu 3 (Mo 2 O 9 ) and MoO 3 appeared at x = 0.05 and 0.11, respectively. These secondary phases, together with changes in densification, significantly modified both dielectric permittivity (ε r ) and the quality factor (Q×f). SEM and EDS analyses confirmed distinct morphological features between the primary and secondary phases. Dielectric permittivity was primarily governed by shrinkage and relative density, whereas Q×f was strongly influenced by the intrinsic loss characteristics of the secondary phases. The temperature coefficient of resonant frequency (τ f ) was mainly correlated with bond energy, bond valence, and thermal expansion behavior. Raman analysis further revealed that peak shifts and variations in full width at half maximum (FWHM) of Mo-O vibrations were directly linked to ε r and dielectric loss. Among all compositions, Cu 0.89 Ni 0.11 MoO 4 sintered at 650 ℃ exhibited optimal microwave dielectric performance (ε r = 4.61, Q×f = 42,067 GHz, τ f = -58.96 ppm/℃). These results demonstrate that CNMO ceramics can achieve ultralow-temperature sintering while maintaining excellent frequency stability and low dielectric loss, underscoring their strong potential for ULTCC and microwave communication applications.