Thermal Effects in Microfluidic Electrokinetic Flows: From Limitation to Design Opportunity

Microfluidic electrokinetic flows play a central role in applications such as lab-on-a-chip diagnostics, microelectronics cooling, and biomedical sample manipulation. These systems involve intricate heat transfer processes, including Joule heating from ionic currents, temperature-driven flow instabilities, and strongly coupled thermal–fluid interactions, that crucially affect device performance, reliability, and scalability. Current challenges include non-equilibrium charge dynamics, incomplete thermophysical property data for complex fluids, and thermal crosstalk in integrated platforms. This review summarizes the literature published over the past 20 years, with occasional reference to earlier work, covering the fundamental mechanisms of heat generation and dissipation in electrokinetic microflows; analytical, numerical, and experimental approaches for characterizing thermal effects; and discussion on the limitations and application-driven opportunities and limitations. It also highlights open questions and future research directions and offers a comprehensive view of design principles and guidelines for developing robust, thermally optimized electrokinetic microfluidic technologies.