Development of Technical Diagnostics for Lubrication in Gear Modules for Advanced Robotic Applications

The paper focuses on the experimental investigation of the impact of filtration and tribological parameters on the reliability, service life, and functional characteristics of gear mechanisms used in robotics. The primary objective was to analyze the importance of lubricant cleanliness in robotic transmission modules and to assess the effectiveness of filtration as a preventive and protective measure. As part of the research, a dedicated test rig was designed and developed. Based on the measurements and analyses performed, a significant correlation was confirmed between lubricant contamination levels and degradation phenomena in transmission modules. The study also highlights a sharp increase in contamination during the initial hours of operation, emphasizing the need for early intervention and continuous monitoring. The findings have strong practical potential and are highly relevant for manufacturers of robotic systems, maintenance service providers, and operators of automated production lines. The results contribute to increased system reliability and extended service life, reduced maintenance and repair costs, and improved environmental aspects of robotic system maintenance.