Use of a 3D Workpiece to Inductively Heat an Ammonia Cracking Reactor

Ammonia, widely regarded as the “hydrogen carrier of the future,” offers high hydrogen content, ease of production, and a well-established infrastructure for handling and transportation globally. Meanwhile, ammonia cracking requires a heat supply at high temperatures, and induction heating provides efficient, precise, and rapid heating to conductive materials of different shapes and sizes. Therefore, this work presents a proof of concept for ammonia cracking using induction heating with three different reactor configurations: (1) a 3D metal workpiece; (2) a 3D metal workpiece and Ni/Al2O3 catalyst; and (3) only Ni/Al2O3 catalyst. The performance of the inductively heated reactor is also compared to an electric furnace. The results showed that the reactor with the workpiece and the catalyst required 97 W to reach 650 °C, being the most efficient in terms of power usage when compared to the workpiece alone and the electric tube furnace, which required 39% and 132% more, respectively; the least efficient configuration is with just the catalyst, needing 138 W to reach just 116 °C. Overall, the introduction of the 3D workpiece allowed for fast and uniform conversion and heating within the reactor, enabling efficient and dynamic process control when applying induction heating to chemical reactors.