Synergistic Enhancement of Sludge Deep Dewatering via Tea Waste and Sludge-Derived Biochars Coupled with Polyaluminum Chloride

Although coagulation can enhance sludge dewatering performance, it often leads to dense flocs, hindered water release, and secondary pollution of the sludge cake. In this study, three types of biochar-based skeleton materials, tea waste-derived biochar (TB), PAC sludge-derived biochar (PB), and their mixture (MB), were employed in combination with polyaluminum chloride (PAC) to improve sludge permeability and water release capacity. The results showed that PAC alone reduced the water content (Wc) and capillary suction time (CST) of raw sludge (RS) from 79.07% and 97.45 s to 69.45% and 42.30 s, respectively. In contrast, biochar–PAC composite conditioning achieved further enhancement. Among them, the TBP group (10% DS TB + 4% DS PAC) exhibited the best performance, with Wc and CST reduced to 58.73% and 55.65 s, reaching the threshold for deep dewatering (Wc < 60%). Low-field nuclear magnetic resonance (LF-NMR) analysis revealed an enhanced transformation from bound to free water, improving water mobility. Zeta potential and particle size analysis indicated that biochar promoted electrostatic neutralization and adsorption bridging. Rheological and EPS measurements demonstrated significant reductions in yield stress and apparent viscosity, alongside the enhanced release of proteins and polysaccharides into soluble EPS (S-EPS). Scanning electron microscopy and pore structure analysis further confirmed that biochar formed a stable porous skeleton (pore diameter up to 1.365 μm), improving sludge cake permeability. In summary, biochar synergizes with PAC through a “skeleton support–charge neutralization–adsorption bridging” mechanism, reconstructing sludge microstructure and significantly improving deep dewatering performance.