Conceptual Recycling Chain for Proton Exchange Membrane Water Electrolyzers—Case Study Involving Review-Derived Model Stack

The recycling of proton exchange membrane water electrolyzer (PEMWE) raw materials is imperative due to their scarcity, cost, complexity and environmental impact. This is particularly true in the context of expanding electrolyzer manufacturing and reducing production costs. Developing comprehensive recycling strategies requires the creation of a model stack due to the diversity in stack design, structure and materials. The review-derived model presented here provides a sound basis and summarizes the variety of approaches found in the literature and industry. The holistically developed recycling chain, including dismantling, mechanical processing, hydrometallurgical processes and carbon reuse, is characterized by the complete recycling of materials, the reduced application of energy-intensive process steps and the avoidance of environmentally harmful processes. Emphasis is placed on demonstrating the non-destructive disassembly of joined components, the dry mechanical decoating of catalyst-coated membranes, membrane dissolution, the separation of anode and cathode particles and the environmentally friendly hydrometallurgical processing of platinum.