Physics-Based Constitutive Modelling of Ductile Damage and Fracture: A Microstructure-Sensitive Perspective
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Physics-based constitutive modelling remains a cornerstone for predicting ductile damage and fracture in metallic materials, particularly where microstructural mechanisms govern macroscopic response. Over the past two decades, a wide range of crystal plasticity, porous plasticity, and void-based fracture models have been proposed to capture deformation localisation, void growth, and coalescence under complex loading paths. However, these developments are often presented in isolation, obscuring their shared physical assumptions and limiting their transferability across material systems and length scales. This article provides a microstructure-sensitive perspective on the constitutive modelling of ductile damage and fracture, with particular emphasis on crystal plasticity-based frameworks, void growth and coalescence mechanisms, and interface-driven fracture. Rather than attempting an exhaustive review, this review highlights the unifying concepts, modelling trade-offs, and recurring challenges related to parameter identifiability, scale bridging, and predictive robustness. It further clarifies how physics-based constitutive descriptions can be systematically integrated into modern fatigue and fracture assessments and situates these developments relative to emerging data-assisted and machine-learning-enhanced modelling strategies. By reframing established constitutive models within a coherent physical narrative, this perspective aims to support more transparent model selection, improve interpretability, and guide future developments in the multiscale damage and fracture modelling of metallic materials. While these frameworks offer enhanced microstructure sensitivity, their parameter richness and experimental calibration demand currently limit widespread industrial deployment, motivating ongoing work on reduced-order and data-assisted variants.