Microstructural Characteristics of WC-Cu Cladding on Mild Steel Substrate Prepared Through Plasma Transferred Arc Welding

This study explores the development of a novel composite coating system combining the high hardness of WC and thermal conductivity of Cu, employing the plasma transfer arc welding method under ambient conditions. Utilizing an advanced welding approach, the work investigates microstructural evolution and phase formation in a WC-Cu-based coating applied to a mild steel substrate. Emphasis is placed on understanding the solidification behaviour and its influence on defects, microstructural refinement, and carbide formation. The study provides insights into the interactions between coating constituents and the underlying substrate under controlled thermal conditions. These findings demonstrate the potential for producing functionally graded coatings tailored for demanding wear and heat dissipation applications. The approach offers a pathway for enhancing the durability and performance of steel components in extreme service environments.