Wear and Corrosion Resistance of Thermally Formed Decorative Oxide Layers on Austenitic Steel

This article presents the results of tests on the functional properties of oxide layers (Fe2O3, Cr1.3Fe0.7O3) produced on AISI 316L austenitic steel, which is susceptible to friction wear, using a new, simple, inexpensive, and environmentally friendly process conducted in air at three different temperatures (400 °C, 450 °C and 500 °C). Vickers microhardness tests showed that the process slightly increased hardness only at lower indenter loads, indicating a low thickness of the layers. The greatest increase in hardness was observed in the sample oxidized at the lowest temperature. Tests performed using an optical profilometer showed a tendency for surface roughness to increase with oxidation temperature. Low surface roughness, enhanced microhardness and a low coefficient of friction resulted in the steel oxidized at 400 °C exhibiting the lowest wear rate in the “ball-on-disc” test. The contact angle measurements for all tested samples indicated hydrophilic properties. Potentiodynamic tests showed a deterioration in the corrosion resistance of the steel after oxidation at 450 °C and 500 °C. Oxidation at 400 °C did not cause a significant decrease in pitting corrosion resistance, while an increase in polarization resistance and a decrease in corrosion current density were observed. An interesting phenomenon, requiring further research, is the greatest increase in hardness and wear resistance observed in the layer formed at 400 °C.