Wide-Aperture Diffraction-Based Beam-Shaping Structures for Enhanced Directivity in Next-Generation High-Frequency Communication Systems

Sub-terahertz (sub-THz) frequencies are in the spotlight in the ongoing development of sixth-generation (6G) wireless communication systems, offering ultra-high data rates and low latency for rapidly emerging applications. However, employment of sub-THz frequencies introduces strict propagation challenges, including free-space path loss and atmospheric absorption, which limit coverage and reliability. To address these issues, highly directional links are required. The conventional beam-shaping solutions such as refractive lenses and parabolic mirrors are bulky, heavy, and costly, making them less attractive for compact systems. Diffractive optical elements (DOEs) offer a promising alternative by enabling precise wavefront control through phase modulation, resulting in thin, lightweight components with high focusing efficiency. Employing the fused deposition modelling (FDM) using high-impact polystyrene (HIPS) allows cost-effective fabrication of DOEs with minimal material waste and high diffraction efficiency. This work investigates the beam-shaping performance of the FDM-printed structures comparing DOEs and spherical refraction-based structures, wherein both are aiming for application in sub-THz communication systems. DOEs exhibit clear advantages over classically employed solutions.