Real-Time Digital Twins for Intelligent Fault Diagnosis and Condition-Based Monitoring of Electrical Machines

This article presents an overview of selected research focusing on digital real-time simulation (DRTS) in the context of digital twin (DT) realization with the primary aim of enabling the intelligent fault diagnosis (FD) and condition-based monitoring (CBM) of electrical machines. The concept of standalone DTs in conventional multiphysics digital offline simulations (DoSs) is widely utilized during the conceptualization and development phases of electrical machine manufacturing and processing, particularly for virtual testing under both standard and extreme operating conditions, as well as for aging assessments and lifecycle analysis. Recent advancements in data communication and information technologies, including virtual reality, cloud computing, parallel processing, machine learning, big data, and the Internet of Things (IoT), have facilitated the creation of real-time DTs based on physics-based (PHYB), circuit-oriented lumped-parameter (COLP), and data-driven approaches, as well as physics-informed machine learning (PIML), which is a combination of these models. These models are distinguished by their ability to enable real-time bidirectional data exchange with physical electrical machines. This article proposes a predictive-level framework with a particular emphasis on real-time multiphysics modeling to enhance the efficiency of the FD and CBM of electrical machines, which play a crucial role in various industrial applications.