Phase Transformations in Rapidly Solidified Al-Cu-Li-Mg-Sc-Zr Alloy During Model Homogenization Studied by In Situ STEM

Rapid solidification by melt-spinning produces aluminum alloys with extremely refined microstructures but also introduces strong structural gradients across the ribbon thickness. In this work, the microstructural evolution of a rapidly solidified Al-Cu-Li-Mg-Sc-Zr alloy was investigated during model homogenization using in situ STEM heating experiments and correlated with bulk electrical-resistivity measurements. The as-cast ribbons exhibit two distinct solidification zones: a near-contact region consisting of columnar cells containing fine Cu-rich spherical precipitates, and a central region composed of larger eutectic cells enriched in Al2Cu and Al7Cu2Fe phases. Stepwise in situ STEM annealing between 200 °C and 500 °C reveals a sequence of transformations, including matrix depletion due to precipitation of strengthening phases, coarsening of primary phases, and formation of Al3(Sc,Zr) dispersoids. Above 500 °C, rapid dissolution of Cu-rich primary phases occurs, leaving only a limited number of stable grain-boundary particles of the Al7Cu2Fe phase, eliminating the original two-zone structure, and resulting in a fully homogenized ribbon. Ex situ annealing confirms that the resulting microstructure is uniform across the ribbon thickness and enables consistent precipitation strengthening during artificial aging. The proposed annealing treatment is based on numerical models for homogenization of eutectic systems. The final annealing step combines homogenization and solution treatment at 530 °C for periods close to 5 min—two orders of magnitude shorter than standard holding times. Microhardness measurements from both ribbon surfaces reveal an identical peak-aged hardness of 135 HV, validating the effectiveness of the short-time homogenization strategy for rapidly solidified Al-Cu-Li-Mg-based alloys.