Improved Electrochemical–Mechanical Parameter Estimation Technique for Lithium-Ion Battery Models

Accurate and predictive models of lithium-ion batteries are essential for optimizing performance, extending lifespan, and ensuring safety. The reliability of these models depends on the accurate estimation of internal electrochemical and mechanical parameters, many of which are not directly measurable and must be identified via model-based fitting of experimental data. Unlike other parameter-estimation procedures, this study introduces a novel approach that integrates mechanical measurements with electrical data, with a specific application for lithium iron phosphate (LFP) cells. An error analysis—based on the Root Mean Square Error (RMSE) and confidence ellipses—confirms that the inclusion of mechanical measurements significantly improves the accuracy of the identified parameters and the reliability of the algorithm compared to approaches relying just on electrochemical data. Two scenarios are analyzed: in the first, a teardown of the cell provides direct measurements of electrode thicknesses and the number of layers; in the second, these values are treated as additional unknown parameters. In the teardown case, the electrochemical–mechanical approach achieves significantly lower RMSEs and smaller confidence ellipses, proving its superior accuracy and consistency. In the second scenario, while the RMSE values of electrochemical-mechanical model are similar to those of the purely electrochemical one, the smaller ellipses still indicate better consistency and convergence in the parameter estimates. Furthermore, a sensitivity analysis to initial guesses shows that the electrochemical-mechanical approach is more stable, consistently converging to coherent parameter values and confirming its greater reliability.