Net negative carbon dioxide nickel mining examined through prospective technoeconomic assessment

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Abstract

Carbon dioxide removal (CDR) must scale rapidly to meet climate targets, yet durable pathways remain limited in cost and scalability. Nickel mine tailings provide a globally abundant resource for reaction with atmospheric carbon dioxide and the recovery of critical metals. Here we show that long-term CDR cost of an integrated acid-leach, bipolar membrane electrodialysis (BPMED), and aqueous carbonation system are ~ US$200 tCO₂⁻¹, enabling > 100 MtCO₂ yr⁻¹ of durable removal while shifting nickel production to net-negative emissions. We apply a prospective techno-economic assessment that combines cost reductions from technology learning with modelled changes in the background socio-technical context in which the process operates. However, $22 billion of cumulative investment is required to breakeven by 2045, the functional equivalent of an additional US$154 tCO₂⁻¹, but annual profits could be on the order of $5–20 billion in the latter half of the century. Sensitivity analysis identifies BPMED performance as key to feasibility which offers opportunities for technology innovation. These results establish tailings-based mineralization as a scalable CDR pathway that integrates mining into global climate mitigation strategies.

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