Breakthrough oxygen electrode reaction kinetics using BaCe0.7Zr0.1Y0.1Yb0.1O3−δ based composite air electrodes for reversible solid oxide cells
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For nearly half a century, composite air electrode architectures based on an oxygen-ion conducting Gd 0.1 Ce 0.9 O 2–δ (GDC) electrolyte phase and a catalytically-active, electronically conductive second phase have dominated solid-oxide electrochemical cell (SOC) design. This strategy maximizes three-phase boundary density and reduces electrode/electrolyte interfacial resistance, leading to exceptionally durable, high-performance devices. While this approach has been highly effective, performance improvements have recently plateaued. Here, we demonstrate a new strategy for SOC air electrode design by deploying mixed proton, oxygen ion, and hole-conducting BaCe 1- x Zr x O 3 (BCZ)-based materials ( e.g. , BaCe 0.7 Zr 0.1 Y 0.1 Yb 0.1 O 3−δ , BCZYYb7111 ) in place of GDC in composite electrode architectures. This approach revolutionizes SOC design by optimally balancing the electronic and ionic conductivity of the air electrode, altering the reaction pathway—leading to a lower-barrier rate-determining-step, and expanding the electrochemically active region from isolated three-phase boundary zones to the entire electrode surface area catalyst. In an optimal configuration, where the highly-active misfit-layered Gd 0.3 Ca 2.7 Co 3.82 Cu 0.18 O 9-δ (GCCCO) bifunctional oxygen catalyst is composited with BCZYYb7111, we attain fuel cell mode performance of 7.08 W‧cm −2 and electrolysis mode performance of –7.88 A‧cm −2 at 1.3 V in an otherwise conventional yttria-stabilized zirconia (YSZ)-based reversible SOC at 800℃. Even at a reduced temperature of 650℃, performance reaches 2.65 W‧cm −2 in fuel cell mode and –1.86 A‧cm −2 at 1.3 V in electrolysis mode. These remarkable results are attributed to significantly enhanced electrochemical charge transfer, highly efficient oxygen surface exchange, modified reaction pathways, and enhanced separation of oxygen ions and holes via a large built-in diffusive electric double layer at the interface of GCCCO-BCZYYb7111 composite electrode. We use the same oxygen catalyst+BCZYYb711 composting strategy to significantly enhance the performance of other popular oxygen electrocatalysts by 38-129%, including La 0.6 Sr 0.4 CoO 3-δ (LSC), La 0.6 Sr 0.4 Co 0.2 Fe 0.8 O 3-δ (LSCF), PrBa 0.5 Sr 0.5 Co 1.5 Fe 0.5 O 5+δ (PBSCF), and La 0.5 Sr 0.5 Co 0.8 Fe 0.2 O 3-δ (BSCF), thereby establishing this approach as a widely-applicable new air-electrode design paradigm for RSOCs.