Bioelectrochemical Intercalation for Scalable Lithium Recovery

The escalating demand for large-scale rechargeable batteries to achieve sustainability goals underscores the urgent need to secure Li metal from diverse sources ^1-3 . Intercalation materials offer promise for selective and efficient electrochemical recovery from various sources, but the requirement of electrodes in driving intercalation reactions presents challenges for scale-up ^4-6 . Herein, we introduce a biologically driven method for electrochemical Li recovery, utilizing a combination of intercalation nanomaterials and dissimilatory metal-reducing bacteria, specifically Shewanella oneidensis MR-1. This method couples bacterial metabolic hydrocarbon oxidation with Li intercalation into λ-MnO₂, achieving rates and selectivity comparable to electrode-based methods across different Li concentrations. Over 95% of Li was recovered from seawater within hours, with less than 1% co-intercalation of other metal ions. The efficacy of this reaction is maintained across scales by the autonomous formation of microbe/λ-MnO₂ agglomerates, in which extracellular and cell-surface cytochromes facilitate efficient electron transfer. Comprehensive techno-economic and life-cycle analyses for Li₂CO₃ production indicate that our method outperforms conventional evaporative processes, reducing on-site Li source water loss by two orders of magnitude without increasing costs. Our scalable bioelectrochemical approach could enable efficient Li recovery and offer great potential for sustainable resource management and recycling for both research and industrial applications.