Dynamic Traceability and Reliability Management: Integrating the Digital Product Passport with Digital Twins and IoT for Batteries and Electronics

The mandates of the Circular Economy (CE) and Industry 5.0 necessitate unprecedented life cycle traceability and management for complex products, such as electronics and lithium-ion batteries. The Digital Product Passport (DPP) has emerged as the centralized data framework for this transition. However, effective DPP implementation requires the robust integration of technologies to overcome the technical challenges of scalability, data integrity, and legacy system management. This work shifts from a high-level conceptual overview to an in-depth technical analysis, detailing the integration architecture of the DPP with the Internet of Things (IoT), Digital Twins (DTs), and Artificial Intelligence (AI). Specifically, we focus on how IoT, via embedded sensors and NFC/RFID tags, acts as the dynamic data carrier that feeds DT. For the battery sector, we propose a technical framework that utilizes the DPP to continuously track State of Health (SoH) and State of Charge (SoC), throughout the entire life cycle. AI/Machine Learning is then integrated within the DT to enable accurate predictions of degradation and failure, directly addressing reliability concerns and optimizing the second life and recycling phases. Our focus is on tackling critical bottlenecks, such as interoperability between IT systems and data storage scalability (e.g., via robust Cloud or Blockchain solutions), ensuring the DPP is established not just as a static data repository, but as a dynamic and predictive tool for product reliability management and regulatory compliance.