Microwave Firing of Ceramics: Developing Home-Made Susceptors and Their Practical Application

This study explores the feasibility of constructing a microwave kiln for artisanal ceramics using accessible materials and homemade susceptors. Two modified microwave ovens (18L and 50L) were equipped with insulation and susceptors to achieve temperatures up to 1280°C. Susceptors were fabricated from silicon carbide (SiC) and magnetite (Fe₃O₄) powders via microwave-assisted reactive sintering. Magnetite-poor susceptors (SiC/Fe₃O₄ > 2 by weight) demonstrated excellent durability, maintaining stable thermal performance over multiple cycles. In contrast, magnetite-rich susceptors (SiC/Fe₃O₄ ∼ 1) exhibited high initial efficiency and the ability to control redox conditions but degraded significantly after 10–15 cycles due to partial melting. The microwave kiln achieved significant time savings, completing the ramp up of the firing cycles in 1 hour, compared to 8-10 hours in conventional kilns. Energy consumption per litre was comparable to large electric kilns but significantly lower than small ones. The fired ceramics, including porcelain and earthenware, showed excellent mechanical and aesthetic qualities, with glazes performing well even at lower temperatures than recommended. The study highlights the advantages of microwave heating, such as faster processing, energy efficiency, and the ability to control redox conditions, which mimic traditional gas-fired kilns. The developed susceptors are cost-effective and easy to manufacture, making this approach accessible to craftspeople and amateurs. While magnetite-rich susceptors enable redox control, their limited lifespan requires further optimization. This work demonstrates the potential of microwave kilns for artisanal ceramics, offering flexibility, efficiency, and quality comparable to traditional methods, with promising applications for unique or small-scale production. Future research should focus on refining susceptor durability and validating redox control effects on ceramic glazes.