Polysulfone/MMT Clay Mixed Matrix Membranes for Efficient Diclofenac Removal and Improved Antifouling Performance in Wastewater Treatment

Due to industrialization and globalization, water sources are increasingly contaminated with drugs. Among the various methods available, adsorption remains one of the most widely used techniques for drug removal. This work was to develop polysulfone (PSF) membranes integrated with montmorillonite (MMT) clay. The fabricated membranes were subsequently evaluated for their performance in removing diclofenac (DCF) from aqueous solutions. The membranes were characterized using scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX), Fourier transform infrared spectroscopy (FTIR), contact angle measurements, as well as chemical and mechanical tests. Adding MMT at 1.5 and 2 wt% improved both hydrophilicity and mechanical strength. The natural hydrophilicity of MMT also accelerates the non-solvent/solvent exchange during phase inversion, resulting in higher porosity. These structural and surface modifications increased water permeability (7.5 L.m⁻².h⁻¹.bar⁻¹), achieved 79% DCF removal, and enhanced antifouling properties. However, increasing the MMT clay content to 2.5 wt% caused particle aggregation, which reduced membrane performance. Fouling resistance tests with bovine serum albumin (BSA) as a model foulant showed a rejection rate of 89% and a flux recovery ratio (FRR) above 82% using an optimized membrane. These findings demonstrate that PSF/MMT membranes can serve as promising candidates for sustainable pharmaceutical wastewater treatment.