Actuation and Control of Railcar-Mounted Sensor Systems

This study provides the design, analysis, and prototype fabrication of a remotely controlled actuation system for railcar-mounted sensors. Frequent railway inspections are essential for detecting and preventing major defects that could lead to train derailments or accidents. Integrating supplemental automated inspection systems into existing trains can aid inspection crews without interfering with standard railway operations. However, many sensors and cameras require protection during transit, motivating the need for a deployable mounting assembly. The feasibility of a deployable sensor system was successfully assessed by creating and demonstrating a functional prototype mounting assembly that can be used with future automated inspection systems. Typical loads and accelerations experienced by a train were used to design a lead screw and stepper motor system capable of working within desired tolerances. Optimized inputs controlling this motion with an Arduino Uno were found through iterative testing of digital signals and direct port manipulation. Further research testing in a field-like environment is suggested.