Fatigue Resistance of C60 Steel by Thermochemical Oxidation Treatment

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Abstract

The research context of this study focuses on optimizing the use of C60 steel in industrial applications where durability and fatigue resistance are critical. C60 steel is known for its combination of strength and hardness, but it is essential to evaluate how thermal and thermo-chemical treatments affect its performance under fatigue condi-tions. The objectives of the study include: Investigating the crack formation process and the early stages of fatigue in C60 steel, comparing the effects of thermal treatments (hardening and tempering) with those of thermo-chemical treatments (oxidation) on the steel's micro-structure, evaluating the performance of C60 steel under fatigue conditions based on the applied treatments, providing insights that can help optimize the use of this steel in in-dustries requiring high resistance and durability. The methodology of the study included: fatigue tests performed on a four-point bending machine to determine the exact time of microcracking. The C60 steel samples were pro-cessed according to SR ISO 1099:2017 "Fatigue testing. Axial load method". To ensure consistency and comparability of results, the samples were made from the same material charge and machined under the same conditions. A total of 26 specimens were used, 13 for each type of treatment: thermal treatment by hardening and tempering and thermo-chemical treatment by oxidation. Due to the different mechanical properties obtained from the thermal and thermo-chemical treatment processes, the sets of specimens were tested at varying forces. In these tests, frequency changes were monitored to evaluate the behaviour of the materials under repeated stresses. Finally, the frequency changes were correlated with the number of cycles to identify when microcracks appeared and their evolution. The main results from this study show: significant differences between the lifetimes of thermally and thermochemically treated samples and the time of microcracks appear-ance in the material.

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