Enabling Dynamic Human-Robot Collaboration: A Holistic Framework for Assembly Planning

The combination of humans’ cognitive skills and dexterity with the endurance and repeatability of robots is a promising approach to modern assembly. However, planning an assembly sequence and efficiently allocating tasks between humans and robots is a manual, complex, and time-consuming challenge. This work presents a framework named “Extract-Enrich-Assess-Plan-Review" that facilitates holistic planning of human-robot assembly processes. The framework uses heterogeneous data sources to feed a planning algorithm that generates assembly sequences according to various boundary conditions such as resource capability, part dependency, sequencing, and adaptability to human behavior. An expert remains in the loop to enrich the data, review, and modify the automatically generated sequences. As an output, the framework creates assembly sequences with different ways in which humans and robots work together that can be selected depending on the purpose of the subsequent use. For our experimental results, we compare the achieved degree of automation using three different CAD formats. We also demonstrate and analyse multiple assembly sequence plans that are generated by our system. Those assembly plans incorporate different human-robot interaction modalities that are synchronised, cooperative, or collaborative.