A Hybrid Modeling Framework for Predictive Digital Twins of CHO Cell Culture

Digital twins of mammalian cell cultures hold great potential for predictive bioprocess modeling, yet their development is challenged by the nonlinear dynamics and metabolic complexity of these systems. We present a hybrid computational framework that integrates mechanistic and data-driven modeling to construct predictive digital twins for Chinese hamster ovary (CHO) cell cultures producing monoclonal antibodies. The framework couples ordinary differential equation (ODE) models with constraint-based metabolic modeling and machine learning components trained on Bayesian-estimated metabolic rates. Applied to 23 CHO fed-batch cultures, viable cell density, product titer, and key metabolite concentrations are accurately predicted under varying feeding and media conditions within a unified simulation engine, where empirical variability is incorporated through multivariate statistical constraints derived from experimental data. Cross-validation analyses demonstrated strong generalization across process variations, highlighting the framework’s capacity to capture both biochemical constraints and adaptive cellular behavior. This hybrid modeling approach provides a mechanistically interpretable yet data-adaptive foundation for constructing bioprocess digital twins. By bridging statistical, mechanistic, and machine learning methodologies, it advances the computational representation of CHO cell culture systems and offers a generalizable strategy for predictive modeling in complex biological production processes.